(株)HANIL HIGHTECH

Challenges for Growth

Challenges for Growth

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  • 2ff32a2071be530a5a37fa58b318893a_1769822529_3872.jpg Cryogenic Pump Bearings

    1) Description

    Cryogenic ball bearings are critical components in pumps that transport Liquefied Natural Gas (LNG). Bearings used within these pumps must support high axial loads in ultra-low temperature environments around -162°C, and operate at high speeds without external lubrication. HIB has developed LNG pump bearings that deliver peak performance even under these extreme operating conditions.



    2) Applications

    LNG Storage & Terminal Facilities

             - LNG Booster Pumps

             - LNG Primary Pumps  / Secondary Pumps / Drain Pumps

    LNG Carriers

             - Main/Submerged Cargo Pumps

             - Emergency Pumps

             - Spray Pumps / Stripping Pumps

    LNG Fuel Gas Supply Systems

             - LNG Fuel Gas Supply Pumps


    3) Features

    Cryogenic Operation

             : Stable performance in LNG environments as cold as -162°C.

    Self-Lubrication

             : Operates without external lubricants, using  LNG or special cage

                materials for self-lubrication.

    Special Materials

            : Utilizes corrosion-resistant stainless steel, ceramic balls, and

               fluororesin cages.

    High Speed/Long Life

            : Maintains performance and ensures long service life even at high

               speeds of up to 3,600 rpm.


    Key Applied Technologies

    Material Technology

             - Advanced Cryogenic Alloy Steels  (Excellent hardness, strength, corrosion

               resistance and toughness at cryogenic temperatures)

             - Advanced Polymer/Composite Cages (Self-lubricating properties)

    Precision Design & Geometry Optimization

             - Internal Clearance Optimization 

             - Optimization of ball-raceway contact geometry

             - Cage design optimization

    Surface Treatment & Precision Machining Technology

             - Super finishing technology (Realizing low friction and long life)

             - High precision machining

    Lubrication Mechanism & Test Evaluation

             - Understanding and optimizing cryogenic fluid lubrication

             - Construction of a cryogenic bearing testing rigs

             - Cryogenic bearing performance testing (Durability, lifespan, friction torque,

                vibration characteristics, etc. in cryogenic environments)


    General Specification

    Type

           : Deep Groove Ball Bearings / Angular Contact Ball Bearings

    Size

            : ID. 10mm ~ ID.100mm

    Materials

           - Inner & Outer Ring : Martensite Stainless

           - Cage : Fluororesin

           - Ball : Martensite Stainless or Ceramic

           - Lubrication: Self-lubrication by LNG

    Precision Class : P0, P6, P5

    Radial Clearance : C3, C4, C5









     

  • 2ff32a2071be530a5a37fa58b318893a_1769822599_7777.jpg High-Temperature Bearings

    1) Applications

    -Industrial Furnaces, Steel Production

    -Heat treatment

    -Glass Manufacturing, Power Plants

    -Food Processing, Chemical process


    2) Features

    -Made from heat-resistant materials like advanced ceramics and special alloys

    -Equipped with special lubrication technologies to minimize lubricant evaporation at high temperatures

    -Excellent oxidation and wear resistance to ensure long service life

    -Designed to compensate thermal expansion and minimize deformation with high-precision machining


    3) General Specification

    Type

           - Deep Groove Ball Bearings (Cage or Full ball type structure) 

    Size

           - ID. 10mm ~ ID.70mm

    Rotation Speed

           - ~500 rpm

    Materials

           - Inner & Outer Ring : Special Alloy

           - Cage : Steel, Full ball structure

           - Ball : High-precision ceramic 

           - Lubrication: Special Grease, Solid lubrication

    Precision Class : P0

    Radial Clearance : CN, C3, C4




     

  • 2ff32a2071be530a5a37fa58b318893a_1769822653_2691.jpg High-Precision Hybrid Bearings

    1) Applications

    -High-Speed Rotating Applications

    -Precision Machinery and Equipment

    -Medical and Clean Environments

    -Electrical Insulation and Non-Conductive Applications


    2) Features

    -Lightweight with low friction, reducing heat and vibration during high-speed rotation.

    -High rigidity for minimal deformation, enhancing machine accuracy with superior precision.

    -Non-corrosive, chemically resistant, and high wear resistance, leading to extended lifespan.

    -Electrically insulating, allowing safe use without electrical damage.

     

    3)General Specification

    Type

           - Deep Groove Ball Bearings / Angular Contact Ball Bearings 

    Size

           - ID. 4mm ~ ID.100mm

    Rotation Speed

           -  ~ 10,000 rpm

    Materials

           - Inner & Outer Ring : Special Alloy, Stainless Steel

           - Cage : Special Polymer, Steel

           - Ball : High-precision ceramic 

           - Lubrication: Self-lubrication

    Precision Class : P0, P5, P4

    Radial Clearance : C2, CN, C3




     

  • 2ff32a2071be530a5a37fa58b318893a_1769822741_4292.jpg Corrosion-Resistant Stainless Steel Bearings

    1) Applications

    -Marine & Offshore Equipment Heat treatment

    -Chemical Processing Industries

    -Food, Beverage & Pharmaceutical Production

    -Semiconductor & Display Industry(Clean Room)


    2)Features

    -Manufactured from special corrosion-resistant materials such as various stainless steels (e.g., AISI 304, AISI 316) and specific ceramics.

    -Maintains structural integrity and performance longevity even in harsh conditions like saltwater or acidic chemicals.

    -Minimizes the need for frequent inspection or replacement, reducing maintenance costs and equipment downtime.

    -Ensures consistent and highly reliable machine operation by preventing performance degradation due to corrosion.


    3)General Specification

    Type

           - Deep Groove Ball Bearings / Angular Contact Ball Bearings  / Special Designed

    Size

           - ID. 4mm ~ ID.100mm

    Rotation Speed

           - ~ 10.000 rpm

    Materials

           - Inner & Outer Ring : Stainless Steel

           - Cage : Special Polymer, Steel

           - Ball : Stainless Steel

           - Lubrication: Grease

    Precision Class : P0

    Radial Clearance : CN






     

  • Ceramic Bearings

    1) Applications

    -Highly Corrosive Environments

    -Extreme High-Temperature Applications

    -Non-Magnetic and Electrical Insulation Needs

    -Vacuum and Ultra-Clean Environments



    2) Features

    -Containing no metal, they remain free from rust and damage in any corrosive environment, including acids and alkalis.

    -They maintain strength and form at very high temperatures, operating stably even in extreme thermal environments.

    -Without metal, they are non-magnetic and completely block electrical current, preventing electrical issues.

    -They operate without lubrication and have low outgassing, preventing contamination in vacuum and ultra-clean environments.


    3)General Specification

    Type

           : Deep Groove Ball Bearings / Angular Contact Ball Bearings

    Size

            : ID. 4mm ~ ID.100mm

    Materials

           - Inner & Outer Ring : Ceramic (ZrO2, Si3N4, SiC)

           - Cage : Special Polymer

           - Ball : Ceramic (ZrO2, Si3N4, SiC)

           - Lubrication: Self-lubrication

    Precision Class : P0

    Radial Clearance : CN








     


  • Polymer Bearings

    1)Applications

    -Corrosive & Wet Environments

    -Food, Beverage & Medical Devices

    -Lightweight Applications

    -Lubricant-Free Operating Environments

    -Non-Magnetic & Electrical Insulation Applications


    2)Features

    -Being free from metal components, they do not rust and exhibit strong resistance to various acidic and alkaline chemicals.

    -Thanks to their self-lubricating properties, they can operate without additional lubricant, requiring no maintenance and posing less contamination risk.

    -Up to 80% lighter than steel bearings, they contribute to reducing equipment weight and enhancing energy efficiency.

    -Lacking metal components, they are non-magnetic and electrically insulating, suitable for environments sensitive to magnetic fields or requiring electrical isolation.

    -With a low coefficient of friction, they operate smoothly with minimal noise and vibration, benefiting equipment requiring quiet operation.


    3)General Specification

    Type

           : Deep Groove Ball Bearings / Angular Contact Ball Bearings / Special Designed Type

    Size

            : ID. 4mm ~ ID.70mm

    Materials

           - Inner & Outer Ring : Special Polymer (PEEK, PVDF, PCTFE, Etc)

           - Cage : Special Polymer 

           - Ball : Ceramic (ZrO2, Si3N4, SiC)

           - Lubrication: Self-lubrication

    Precision Class : P0

    Radial Clearance : C3


     



     

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